Using PCD tooling and cutting solutions can increase the speed, accuracy and versatility of manufacturing processes. This technology also reduces costs and provides excellent surface finishes. The manufacturing industry is one of the biggest users of PCD tools and cutting solutions. It employs approximately 12.5 million people across North America, accounting for 8.5% of the total US workforce.
Speed
PCD tooling is highly efficient and can run up to 10 times faster than traditional tools. This makes it possible to finish more components in a shorter amount of time. Furthermore, the tooling can withstand high wear and tear and deliver optimal performance for longer periods of time. This allows users to work more efficiently and produce parts with flawless surfaces.
During machining, PCD tools exhibit two distinct types of flank wear. The first type consists of large-sized diamond grains and the other is composed of small-sized diamond grains. The EDS mapping revealed that flank wear occurred sequentially at the tip of the tool. The flank wear occurred due to the increased temperature and tool/workpiece contact loads at the tip of the tool. The other type has thicker adhesion, which allows it to preserve its flank face, browse around this site.
Accuracy
Accuracy of PCD tooling is a critical consideration in the manufacturing process. A well-designed tool will minimize the need for frequent adjustments, increase throughput, and increase tool life. It also helps capture cost savings without sacrificing quality. PCD tooling is available for a wide range of applications.
This type of tooling can be used to cut many different types of materials, including aluminum, carbon fiber, and plastic. Its accuracy and repeatability make it a good choice for many different industries. It is also highly affordable, which makes it a great option for businesses and hobbyists with a wide variety of budgets.
Versatility
PCD tooling is an excellent choice for precision machining of a variety of materials. It has numerous advantages over carbide tools, including higher thermal conductivity, improved tool life, and improved surface roughness. Despite the higher initial cost, PCD tooling can still be afforded by most users.
Another benefit of PCD tooling is its durability. In contrast to carbide tools, which can wear out in a matter of days or weeks, PCD tooling is designed to last for many months. This means less downtime for a production facility. This makes PCD tooling ideal for both smaller shops and high-yield production facilities. It also offers excellent surface finishes without the need for secondary operations.
Cost
PCD tooling is a cost-effective machining solution. Although a little more expensive than carbide tools, its higher initial cost pays for itself in shorter tool life, reduced processing time, and reduced downtime. It also has 80% less ongoing costs than carbide tooling. However, before you purchase PCD tooling, you should first understand what your machining needs are. In general, PCD tools are best for machining abrasive materials or composites, and high volume production workflows.
Summary:
Another advantage of PCD tooling is its high efficiency. With a maximum speed of up to ten times that of a traditional tool, PCD tooling helps finish more components in a shorter time. Additionally, PCD tooling is highly durable and delivers optimal performance for longer periods of time. This allows your employees to work faster, while ensuring flawless surfaces.